RS485 12V/4S 100A battery protection board, BMS system, electric scooter lithium battery without Bluetooth application

Product Detail

model:ZBF12V100ATC4Package preview:
Application fields:solar energy storagethickness:25mm
different names:battery protection boardpayment terms:wire transfer
Origin:Guangdong, Chinaapplication:Lithium battery packaging
Key words:PCM protection boardproduct name:12V100A- 4S RS485 battery management system
brand:Intelligent battery management systemsize:170*60*25mm
Packaging Details:Products packaged in anti-static bubble film, put them into the anti-static packaging machine, insert 2 pieces of partitions, and then put them into a small box, a large box contains 4 small boxes

1. Introduction

The standard series BMS is mainly designed for lithium battery packs with 12V and working current less than 120A. This solution uses a low-power high-precision processor matched with a high-precision sampling chip to perform dynamic and intelligent management of the battery pack. This series applies a unique SOC&SOH algorithm, which can evaluate the high-precision SOC of large-capacity battery packs. At the same time, the intelligent dynamic balance ensures the stable operation of the lithium battery and prolongs the battery life

 

2. Scope of application

12V (4S) lithium battery packaging

 

3. Features

1) Support RS485 & UART for learning battery information and modifying firmware.

2) Support 2 temperature sensors to monitor the battery pack

3) Coulomb SOC algorithm and online self-learning function to provide accurate SOC

4) Intelligent dynamic balance

5) Support extended Bluetooth module and LCD Display

 

4. Technical specifications

 

No thing Health status Specification
1 Input voltage Input Voltage B+ to B- 15.2V
2 State of charge (SOC) Cell Voltage Accuracy +/-30mV
Battery pack voltage accuracy +/-300mV
current accuracy +/-3%
SOC accuracy +/-10%
3 Overcharge (single cell) protection voltage 3800+/-30mV
recovery voltage 3500+/-30mV
Protection delay time 1000+/-300ms
4 Overdischarge (single cell) protection voltage 2300+/-30mV
recovery voltage 2800+/-30mV
Protection delay time 1000+/-300ms
5 Primary overdischarge current primary overcurrent 150A +/-3%A
primary delay time 3000 +/-300 ms
6 Secondary overdischarge current Secondary overcurrent 250A +/-3%A
secondary delay time 1000+/-300ms
7 overcharge current Overcurrent 120A +/-3%A
delay 5000+/-300ms
8 Communication Feedback Delay Time Delay time before sleep mode <100ms
Latency in sleep mode (issue at least two commands, first to activate communication and second to data response) <100ms
9 Short circuit protection delay time Short circuit protection delay time 200-600 milliseconds
recovery conditions Shut down and recharge
10

 

temperature protection

 

Discharge high temperature protection (+/-3 C ) (Cell temperature) 65°C
High temperature recovery from discharge (+/-3 C) (cell temperature) 55 degrees Celsius
Discharge low temperature protection (+/- 3 C) (battery temperature) -10°C

Low temperature recovery from discharge (+/- 3 C)

(battery temperature)

-5°C

High temperature protection while charging (+/- 3 C)

(battery temperature)

60℃

High temperature recovery while charging (+/- 3 C)

(battery temperature)

50℃

Charging low temperature protection (+/- 3 C)

(battery temperature)

0°C

Charge Low Temperature Recovery (+/- 3 C)

(battery temperature)

5 degrees Celsius

Charge and discharge high temperature protection

( +/- 3 C) (Mosfet temperature)

85 degrees Celsius

Charge and discharge high temperature recovery

( +/- 3 C) (Mosfet temperature)

75 degrees Celsius

 

 Note: The basic protection parameters can be modified by the host computer software!

(Please modify under the guidance of professional engineers!)

 

No thing Health status Specification
11 Communication Interface RS485 support
12 Communication Interface serial port support
13 Battery temperature monitoring sensor For battery pack temperature monitoring support
14 battery voltage balance Intelligent passive consumption balance support
15 extensions

1) Bluetooth module

2) PC software (USB conversion box)

3) LCD display

support (option)
16 own power consumption Working mode (maximum <35mA) 20.8mA
Sleep mode (<300uA max) 140uA
Sleep mode (<20uA max) 8uA
17 0V charger 0V charger allowed not support
18 Recommended working conditions maximum. continuous discharge current 100A
maximum. Continuous charging current 80A
Recommended battery capacity Software support
19 appearance 1) Without deflection  
2) Whether the soldering state is normal  
3) PCM will not be crooked  
4) Comply with the appearance standard of BMS manufacturers  
20 reliability test ESD test: connected to 6KV Air 10KV  

 

5. Function description

 

5.1 Sleep mode:

When the battery is static for 30s. BMS should be in sleep mode and reduce self consumption. At this point, the charging and discharging mosfets are in conduction mode. Once the battery pack is in charging or discharging state, the BMS should be activated again. In sleep mode, its own power consumption is less than 300uA

Activation method in slee6.p mode: (i) Charge the battery; (ii) Communication activation

Note: 1) When the dynamic balance is turned on, the BMS will not enter the sleep mode

 

5.2 Over-discharge function (sleep mode)

When the battery pack is in sleep mode and the voltage is lower than the protection value, the BMS will reduce the consumption to the minimum value. The BMS should be off and the self-consumption should be less than 10uA.

The activation method is to charge the battery pack through the charger

 

6. Product picture and wiring diagram

 

6.1 BMS picture

6.11 RS485 BMS (8 pairs of Mosfet)

6.12 BMS size

 

6.2 BMS terminal connection diagram

 

Note: The battery sampling line needs to be connected to the conversion board, and the B7+(B+), B- wire diameter should be 1.5mm or above

 

7. PC monitoring software

7.1 Information display (pictures are for reference only)

 

Display information includes voltage, current, temperature and state of charge (SOC)

 

7.2. Parameter display and modification (pictures are for reference only)

 

 

In the more information interface, you can read and modify battery protection parameters

 

Note: It is not recommended that customers modify the parameters by themselves

 

9. Accessories:

 

9.1 PC connector (size: 80*45*25mm)

     This module is TTL to USB function, can be used to communicate with PC

 

9.2 Bluetooth module (size: 52*20*10mm)

 

 

     9.3 LCD Display

 

 

 

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